Diploma

Process Piping Design & Construction as per ASME B 31.3

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01-Apr-2019 30 Days Hyderabad 02:00pm to 07:00pm Apply
Process Piping Design & Construction as per ASME B 31.3.pdf
Course Overview (42 Kb)

 


Process Piping Design & Construction as per ASME B 31.3


PROGRAM OVERVIEW


This is a comprehensive program designed to present all major topics relative to the Process Piping Drafting, Detailed Engineering / Layout Engineering of Piping Systems, Mechanical design, Pressure Design, Construction of Piping Systems.


The program also covers Process Equipments, Plant Layout, and Mechanical & Pressure Design of Pipelines. 


The program duration is 30 days Full time Instruction including concept theory, design calculations, piping drawings, system design, drafting and construction.


WHO SHOULD ATTEND


Fresh Mechanical / Chemical Engineering Graduates, Diploma & ITI.


Practicing Piping Design/layout Engineers, Piping 3d Cad Engineers, Piping Draftsmen, Piping Construction Engineers, Piping Fabrication Engineers, Piping Supervisors, Piping Stress Engineers, Piping QA/QC engineers.


WHAT YOU WILL LEARN


Upon completion of this course the participant will be able to


Perform various tasks in piping works, which can be related to Layout & Design, Drafting, Stress analysis & Construction, in Design Office, EPC Companies, & Plant Owner Companies.


Create & Understand Piping Layouts and Isometrics.


Create MTO (Material Take off).


Establish Pressure Ratings for Piping Components, Valves / Flanges.


Select Flange, Gaskets, Valves etc.


Understand & Use ASME Code & Standards.


Understand Equipment Vendor Drawings.


Create Plant equipment & piping layouts.


Understand Flow Diagrams (BFD/PFD’s & P& ID’s).


Interpret Pipe Properties.


Create Piping Material Specifications.


Perform Pressure Design Calculations.


Understand Piping Construction Requirements including Non Destructive Examination (NDE), Testing of Piping Systems, Fabrication Requirements, Assembly & Erection Practices. 


 


COURSE MAJOR MODULES


I) Piping Systems Detailed Engineering /Plant & Piping Layout Engineering / Piping Drafting. 


Piping Fundamentals 


ASME Codes & Standards 


Pipe Fittings 


Flanges 


Valves 


Special Elements 


Mechanical/Process Equipments 


Flow Diagrams 


Piping Specifications 


Piping & Equipment Layout 


Piping Isometrics 


Piping Spools 


Pipe Supports


II) Piping & Pipeline Systems Design. 


Pressure Design of Process Piping Systems/ Pipelines/ Building Services Piping 


III) Piping Construction


Piping Fabrication & Construction


Fabrication & Installation Requirements of ASME B 31.3


Inspection & Testing of Piping Systems


Inspection, Examination & Testing Requirements of ASME B 31.3


 


DETAILED PROGRAM DESCRIPTION


I) Piping Systems Detailed Engineering /Plant & Piping Layout Engineering / Piping Drafting.


Module – 1) Piping Fundamentals


Introduction to Process Plants


Difference between Code and Standards


Scope of Piping in Projects.


Plant Piping Systems and Transportation Pipelines.


Definition & Application of Pipe


Difference between pipes and tubes,


Pipe Designators – NPS, IPS, NB, Pipe Wall Thickness & Schedule, Pipe Weights, Lengths, Grades, Ends, Joining Methods, Methods of Manufacture, Pipe Ratings, Pipe Symbols.


ASTM Specifications of pipes.


Module - 2) Pipe Fittings – ASME Standards, Selection, Application, Drawing Symbols & Dimensioning.


Types of Fittings – Butt Weld, Screwed & Socket Weld.


Elbow – 90 degree (LR & SR), 45 degree, Reducing Ell, Elbow Representations on drawings, different views, drawing call outs .


Pipe Bends – Miter Bends, Miter types, Miter angle determination, Miter stress requirements, 180 degree Return, Representations on drawings.


Branch Connections – Weld Straight & Reducing Tee, Cross & Lateral. Representations on drawings, drawing call outs.


Reducers – Concentric & Eccentric, Reducer Offsets Representations on drawings, Drawing call outs.


Eccentric reducer applications, offset calculation.


Stub Ends, Stub end types: Long, Short, Class A, Class B Representations on drawings, Application of Stub Ends.


Fabricated Branch Connections – Stub In & Stub On, Representations on drawings, Welding Minimums for Stub In.


Branch Reinforcements – Reinforcing Pad, Welding Saddle, Representations on drawings, Drawing call outs.


O let Fittings – Weldolets, Sockolets, Threadolets, Latrolets, Elbolets & Sweepolets, Nipolet, Flangolet Representations on drawings.


Types of Couplings: Full coupling, Reducing coupling, Half coupling, Representations on drawings, Drawing call outs.


Weld Cap, Plug, Representations on drawings, Drawing call outs.


Fitting Makeup – Dimensioning, Placement of Dimensions.


Minimum Pipe length requirements. 


Screwed & Socket Weld Fittings – Union, Plug, Coupling, Types of couplings, coupling applications. Types of Swages, Swage end configurations. Swage applications.


Classes of Screwed & Socket Weld Fittings 


Dimensioning Exercises


Module - 3) Pipe Flanges – ASME Standards, Symbols, Selection & Application.


Definition of Flange.


Types of Flanges and Application, P-T. Ratings. – Forged Steel and Cast Iron Flanges.


Flange Facings – Flat Face, Raised Face, RTJ, & Male - Female, Tongue & Groove. Flange Face Finish types, application.


Weld Neck, Slip On, Threaded, Socket Weld, Lap-Joint, Reducing, Blind & Orifice Flanges.


Flange considerations by a Piping Engineer and by Code. Bolt hole requirements. Bolts & Nuts types.


Gaskets – Types, Thickness, selection requirements 


Flange selection exercise.


Dimensioning Exercises.


Module - 4) Valves – ASME/API Standards, Symbols, Selection & Application.


Definition.


Valve Functions, P-T Ratings, Difference in Valve and flange Ratings, Valve Tag numbers, Locations & End Connections.


Valve Types – Gate, Globe, Ball, Check, Butterfly, Angle, PRV/PSV, Plug, Control Valve, Diaphragm, Needle, Piston, Flush bottom, 3-Way, 4-Way,  etc.


Control Valve Manifold: Types, Function, Layout types, Representation & Requirements on flow Diagrams and Layouts.


Valve Operators.


Valve Data Sheet preparation and understanding.


Valve Trim.


Valve Selection.


Valve Layout Considerations.


Dimensioning Exercises.


Module - 5) ASME Codes & Standards.


Introduction to ASME Pressure Piping Design Codes.


ASME Standards for Common Piping Elements.


API Codes.


Other Codes & Standards.


Module - 6) Piping Special Elements.


Strainers


Bellows/Expansion Joints.


Rupture Disc.


Spectacle Blind.


Blanks.


Spacers.


Steam Traps.


Flame Arrestor.


Vortex Breaker.


Module - 7) Process Mechanical Equipments – API Standards, Symbols & Application.


Static – Horizontal Vessels, Distillation columns, Storage Tanks, Heat Exchanger & Re boiler, Fired Heaters, Reactors, Cooling Towers.


Rotary – Pumps, Compressor, Fans.


Vessel trim.


Module - 8) Flow Diagrams.


Block flow Diagrams-BFD,


Process Flow Diagram – PFD. 


Utility Flow Diagram- UFD,


Piping & Instrumentation Diagram – P & ID.


Line Numbering,


Line Number requirements, 


Piping Tracing (Jacket Piping, Steam/Electric tracing).


P& ID Requirements, 


Line Designation table/ Line list creation from P & ID.


Print Reading Exercise, 


Flow Diagram Exercises, 


Symbols & Abbreviations.


Equipment vendor data/PDS,


Instrument Types & Symbols – Flow, Temp, Pressure & Level.


Instrument Hook-up Drawing


Module - 9) Piping Material Specification (PMS)/ Piping class.


PMS and its requirements,


Piping Specifications / Material Selection / P-T ratings / Valve Data / Branch table / Abbreviation details. 


PMS Application/Use by various departments.


Module - 10) Plot Plan, Equipment Layout, & Piping GA Drawings.


Plot Plan Development & Requirements


Layout Terminology & call outs


Control Point & Plant north, Battery Limits.


Equipment Layout:  Types, Guidelines for preparation based on type


Guidelines for Building layout types.


Piping GA Drawing Requirements and Layout Procedure.


Pipe routing requirements


Pump GA Drawing and Layout Consideration


Tank & Vessel Layout Consideration.


GA - Print Reading Exercise.


Inputs(Drawings/Documents) for piping G A drawings.


Module - 11) Piping Isometrics.


Isometric requirements


Drawing Piping Isometrics


Isometric Dimensions, Notes & Callouts.


Isometric Offsets.


Print Reading Exercises.


Exercises on Creation of Isometrics form Piping Plans and Sections.


Inputs (Drawings/Documents) for piping Isometric drawings.


Module - 12) Piping Spools.


Definition


Types of Spool Drawings


Guidelines to Prepare Spool Drawings


Print Reading Exercises


Exercises on Creation of Piping Spool from Piping Isometrics


MTO (Material Take Off):  Types, and applications


Module - 13) Pipe Supports.


Classification of Supports.


Primary supports


Secondary supports


Rest supports


Anchor supports


Standard supports


Standard support details required


Non Standard supports/Special pipe supports(SPS)


SPS  requirements.


Anchors.


Pipe Guides


Limit Stops


Pipe Shoe


Shoe Guides / Hold down guides


Dummy Leg / Trunion


Field Support / Base Support


Rigid Hangers – Rod & Clevis, Trapeze


Pick up supports


Flexible/Spring supports – Variable & Constant


Control valve manifold supports


Piping support Engineer work procedure


Pipe Rack Design – Types, Height & Width Calculations, Pipe Arrangements


Control Station & Utility Station on Pipe Racks


 


II) Piping Systems Design


Module - 1) Pressure Design of Process Piping Systems – ASME B 31.3.


Scope of ASME B 31.3, B31.4 & B 31.8


ASME B 31.3 Fluid Service Categories


Design Pressure & Design Temperature for Piping Systems


P-T Rating Determination of Flanges, Threaded & Socket Weld Fittings


Pressure Design of Straight Pipe under Internal Pressure. – Wall thickness Calculations


MDP – Maximum Design Pressure for Piping Systems


Branch Reinforcements – Reinforcement Pad Calculations


Pressure Design of Miter Bends – Single & Multiple Miters


Pressure Design of Blanks.


Pipeline Wall thickness Calculations – B 31.4 / B 31.8.


MAOP – Maximum Allowable Operating Pressure for Pipelines.


Piping Material Selection per ASME Code.


 


III) Piping Construction


Module - 1) Piping Fabrication & Construction.


Fabrication Requirements


Material Limitations (Pipe, Nipples, Flanges , Fittings)


Drawings


Fit- Up Tolerances (Mitered Joints, Ends for Field Welding)


Pipe Bending (Hot & Cold)


Welding & Heat Treatment


Butt Welds


Fillet Welds 


Welding Steps


Inspection & Testing Of Pipe Spools


Product Marking 


Identification


Cleaning


Painting 


Protection


Metallic Plant Piping Installation Requirements


Pipe Fitup & Tolerances


Pipe Alignment to Load Sensitive Equipment


Flange Joint Assembly


Buried Installation


Module - 2) Fabrication & Installation Requirements of ASME B 31.3.


Welder/Brazer Qualification


Welding Processes (SMAW, GMAW, FCAW, GTAW)


Weld Preparation


Typical Welds


Preheating and Heat Treatment


Bending and Forming


Typical Owner Added Requirements


Installation


Module - 3) Inspection & Testing of Piping Systems.


Typical Weld Imperfections


Types of Weld Inspection  (Visual, Radiography, Magnetic Particle, Liquid Penetrant, Ultrasonic)


Examination Requirements


Types of Pressure tests (Strength, Tightness, Leak, System, Service)


Plant Piping – Hydrostatic Leak Test


Pneumatic Test – Plant Piping


Cross Country Pipeline – Hydrostatic Test


Module - 4) Inspection, Examination & Testing Requirements of ASME B 31.3.


Inspection


Examination (Methods, Requirements & Acceptance Criteria)


Leak Testing (Methods & Requirements)


 


*Numerous Examples are covered to illustrate application of Piping Systems Detailed Engineering / Layout Engineering & Pipe Drafting. Application of ASME B31.3 Code for Piping Design, Construction & Integrity.


*Practical Examples shall be covered during the course for Detailed Engineering, Design & Construction.