Diploma

Process Piping Design & Construction - ASME B 31.3

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05-Mar-2020 30 Days Hyderabad 02:00pm to 07:00pm Apply
Process Piping Design & Construction - ASME B 31.3.pdf
Course Overview (42 Kb)

 


Process Piping Design & Construction - ASME B 31.3


PROGRAM OVERVIEW

This is a comprehensive program designed to present all major topics relative to the Process Piping Drafting, Detailed Engineering / Layout Engineering of Piping Systems, Mechanical Design, Pressure Design, Construction of Piping Systems.


The program also covers Process Equipments, Plant Layout, and Mechanical & Pressure Design of Pipelines. 


The program duration is 30 days full time instruction including concept theory, design calculations, piping drawings, system design, drafting, 3D modeling and construction.


WHO SHOULD ATTEND


Fresh Mechanical / Chemical & Petrochemical Engineering Graduates, Diploma & ITI. Practicing Piping Design/layout Engineers, Piping 3d Cad Engineers, Piping Draftsmen, Piping Designer / Modelers, Piping Construction Engineers, Piping Fabrication Engineers, Piping Supervisors, Piping Foremen, Piping Stress Engineers and Piping QA/QC Engineers.


WHAT YOU WILL LEARN


Upon completion of this course the participant will be able to


 Perform various tasks in piping works, which can be related to Layout & Design, Drafting, 3D modeling & Construction, in Design Office, Piping Consultants & Contractors, EPC, EPCC Companies, Turn Key Projects & Plant Owner Companies.


 Create & Understand Piping Layouts and Isometrics.


 Create MTO (Material Take off).


 Establish Pressure Ratings for Piping Components, Valves / Flanges.


 Select Flange, Gaskets, Valves etc.


 Understand & Use ASME Code & Standards.


 Understand Equipment Vendor Drawings.


 Create Plant equipment & piping layouts.


 Understand & Create Piping Study Drawings.


 Understand Flow Diagrams (BFD/PFD’s & P& ID’s).


 Interpret Pipe Properties.


 Create Piping Material Specifications.


 Perform Pressure Design Calculations.


 Understand Piping Construction Requirements including Non Destructive Examination (NDE), Testing of Piping Systems, Fabrication Requirements, Assembly & Erection Practices. 


 


COURSE MAJOR MODULES                                                                                                                          


I) Piping Systems Detailed Engineering /Plant & Piping Layout Engineering / Piping Drafting. 


 Piping Fundamentals 


 ASME Codes & Standards 


 Pipe Fittings 


 Flanges 


 Valves 


 Special Elements 


 Mechanical/Process Equipments 


 Flow Diagrams 


 Piping Specifications 


 Piping & Equipment Layout 


 Piping Isometrics 


 Piping Spools 


 Pipe Supports


II) Piping & Pipeline Systems Design. 


 Pressure Design of Process Piping Systems/ Pipelines/ Building Services Piping. 


III) Piping Construction


 Piping Fabrication & Construction


 Fabrication & Installation Requirements of ASME B 31.3


 Inspection & Testing of Piping Systems


 Inspection, Examination & Testing Requirements of ASME B 31.3


IV) Plant Design Management Systems 


 Equipment Modeling


 Piping Modeling


 Structure Modeling


 Hanger & Supports


 Error check


 Iso Draft


 Draft


 


DETAILED PROGRAM DESCRIPTION


I) Piping Systems Detailed Engineering /Plant & Piping Layout Engineering / Piping Drafting


Module – 1) Piping Fundamentals


Introduction to Process Plants


Difference between Code and Standards


Scope of Piping in Projects.


Plant Piping Systems and Transportation Pipelines.


Definition & Application of Pipe


Difference between pipes and tubes,


Pipe Designators – NPS , IPS , NB, Pipe Wall Thickness & Schedule, Pipe Weights, Lengths, Grades, Ends, Joining Methods, Methods of Manufacture, Pipe Ratings, Pipe Symbols.


ASTM Specifications of pipes.


Module - 2) Pipe Fittings – ASME Standards, Selection, Application, Drawing Symbols & Dimensioning


Types of Fittings – Butt Weld, Screwed & Socket Weld.


Elbow – 90 degree (LR & SR), 45 degree, Reducing Ell, Elbow Representations on drawings, different views, drawing call outs .


Pipe Bends – Miter Bends, Miter types, Miter angle determination, Miter stress requirements, 180 degree Return, Representations on drawings.


Branch Connections – Weld Straight & Reducing Tee, Cross & Lateral. Representations on drawings, drawing call outs.


Reducers – Concentric & Eccentric, Reducer Offsets Representations on drawings, Drawing call outs.


Eccentric reducer applications, offset calculation.


Stub Ends, Stub end types: Long, Short, Class A, Class B Representations on drawings, Application of Stub Ends.


Fabricated Branch Connections – Stub in & Stub On, Representations on drawings, Welding Minimums for Stub In.


Branch Reinforcements – Reinforcing Pad, Welding Saddle, Representations on drawings, Drawing call outs.


O let Fittings – Weldolets, Sockolets, Threadolets, Latrolets, Elbolets & Sweepolets, Nipolet, Flangolet Representations on drawings.


Types of Couplings: Full coupling, Reducing coupling, Half coupling, Representations on drawings, Drawing call outs.


Weld Cap, Plug, Representations on drawings, Drawing call outs.


Fitting Makeup – Dimensioning, Placement of Dimensions.


Minimum Pipe length requirements. 


Screwed & Socket Weld Fittings – Union, Plug, Coupling, Types of couplings, coupling applications. Types of Swages, Swage end configurations. Swage applications.


Classes of Screwed & Socket Weld Fittings 


Dimensioning Exercises


Module - 3) Pipe Flanges – ASME Standards, Symbols, Selection & Application


Definition of Flange.


Types of Flanges and Application, P-T. Ratings. – Forged Steel and Cast Iron Flanges.


Flange Facings – Flat Face, Raised Face, RTJ, & Male - Female, Tongue & Groove. Flange Face Finish types, application.


Weld Neck, Slip On, Threaded, Socket Weld, Lap-Joint, Reducing, Blind & Orifice Flanges.


Flange considerations by a Piping Engineer and by Code. Bolt hole requirements. Bolts & Nuts types.


Gaskets – Types, Thickness, selection requirements 


Flange selection exercise.


Dimensioning Exercises.


Module - 4) Valves – ASME/API Standards, Symbols, Selection & Application


Definition.


Valve Functions, P-T Ratings, Difference in Valve and flange Ratings, Valve Tag numbers, Locations & End Connections.


Valve Types – Gate, Globe, Ball, Check, Butterfly, Angle, PRV/PSV, Plug, Control Valve, Diaphragm, Needle, Piston, Flush bottom, 3-Way, 4-Way etc.


Control Valve Manifold: Types, Function, Layout types, Representation & Requirements on Flow Diagrams and Layouts.


Valve Operators.


Valve Data Sheet preparation and understanding.


Valve Trim.


Valve Selection.


Valve Layout Considerations.


Dimensioning Exercises.


Module - 5) ASME Codes & Standards


Introduction to ASME Pressure Piping Design Codes.


ASME Standards for Common Piping Elements.


API Codes.


Other Codes & Standards.


Module - 6) Piping Special Elements


Strainers


Bellows/Expansion Joints.


Rupture Disc.


Spectacle Blind.


Blanks.


Spacers.


Steam Traps.


Flame Arrestor.


Vortex Breaker.


Module - 7) Process Mechanical Equipments – API Standards, Symbols, & Application


Static – Horizontal Vessels, Distillation columns, Storage Tanks, Heat Exchanger & Re boiler, Fired Heaters, Reactors, Cooling Towers


Rotary – Pumps, Compressor, Fans


Vessel trim


Module - 8) Flow Diagrams


Block flow Diagrams-BFD


Process Flow Diagram – PFD


Utility Flow Diagram- UFD


Piping & Instrumentation Diagram – P & ID


Line Numbering


Line Number requirements


Piping Tracing (Jacket Piping, Steam/Electric tracing)


P& ID Requirements, 


Line Designation table/ Line list creation from P & ID


Print Reading Exercise


Flow Diagram Exercises


Symbols & Abbreviations


Equipment vendor data/PDS


Instrument Types & Symbols – Flow, Temp, Pressure & Level


Instrument Hook-up Drawing


Module - 9) Piping Material Specification (PMS) / Piping class


PMS and its requirements,


Piping Specifications / Material Selection / P-T ratings / Valve Data / Branch table / Abbreviation details. 


PMS Application/Use by various departments


Module - 10) Plot Plan, Equipment Layout, & Piping GA Drawings


Plot Plan Development & Requirements


Layout Terminology & call outs


Control Point & Plant north, Battery Limits


Equipment Layout:  Types, Guidelines for preparation based on type


Guidelines for Building layout types


Piping GA Drawing Requirements and Layout Procedure


Piping Study Drawings


Pipe routing requirements


Pump GA Drawing and Layout Consideration


Tank & Vessel Layout Consideration


GA - Print Reading Exercise


Inputs (Drawings/Documents) for piping G A drawings


Module - 11) Piping Isometrics


Isometric requirements


Drawing Piping Isometrics


Isometric Dimensions, Notes & Callouts


Isometric Offsets


Print Reading Exercises


Exercises on Creation of Isometrics form Piping Plans and Sections


Inputs (Drawings/Documents) for piping Isometric drawings


Module - 12) Piping Spools


Definition


Types of Spool Drawings.


Guidelines to Prepare Spool Drawings.


Print Reading Exercises.


Exercises on Creation of Piping Spool from Piping Isometrics.


MTO (Material Take Off):  Types, and applications.


Module - 13) Pipe Supports


Classification of Supports.


Primary supports


Secondary supports


Rest supports


Anchor supports


Standard supports


Standard support details required


Non Standard supports/Special pipe supports(SPS)


SPS requirements.


Anchors.


Pipe Guides.


Limit Stops.


Pipe Shoe.


Shoe Guides / Hold down guides,


Dummy Leg / Trunion.


Field Support / Base Support.


Rigid Hangers – Rod & Clevis, Trapeze.


Pick up supports, 


Flexible/Spring supports – Variable & Constant.


Control valve manifold supports.